Home  |  About Us  |  Products  |  Services  |  FAQ’s  |  Gallery  |  Sitemap  |  Inquiry  |  Contact Us  
 
 
 
 Mortars For Acid Proof Brick /  Tile  /  Mandana Stone  
 Acid Proof Tiles  
 Acid Proof Bricks  
 Acid Proof Lining  
 Acid Proof Flooring  
 Acid Resistant Tiles  
 Acid Resistant Bricks  
 Acid Resistant Lining  
 Acid Resistant Flooring  
 Red Mandana Stone  
 Epoxy Lining  
 Epoxy Flooring  
 Epoxy Coating  
 Water Base Epoxy  
 Glass Flake Filled Lining  
 Glass Flake Lining  
 Glass Flake Coating  
 Grouts  
 Water Proofing  
 Liquid Applied Stainless Steel  316 Coating  
 P.U.Flooring  
 Water Base Polyurethane  
 Polyurethane Wall Coating  
 Polyurethane Flooring  
 Self Leveled Epoxy Flooring  Coating Linings  
 
 
 

 

 

 

  GROUTS
 
 
GROUT        
EPOXY GROUT :-
°
GENERAL:

The Installation and fixing of heavy machinery like large pumps, generators, lathes, compressors, drilling & milling machines, textile looms & machinery, crane, bowl mills etc. requires the leveling of bearing or base plates on concrete foundation. The space between the concrete foundation & bearing/base plate is filled with cement mortar or steel shims. Which is a time consuming and cumbersome job.

° Cement mortar filling has few disadvantages:

1) Longer setting & curing time.
2) Not resistant to oils, fuels and other chemicals.
3) Cracking due to vibration & high loading, i.e. poor physical properties
4)High shrinkage on curing.

° Epoxy grouting system eliminates all above problems, and give excellent properties like:

1) Fast setting & curing time
2) Resistant to oils, grease, fuels and corrosive industrial chemicals.
3) Very low shrinkage resulting in good dimension stability.
4) High early mechanical strength
5) Excellent adhesion to concrete & metal surface
6) Excellent vibration absorbing properties

°
APPLICATION:

To get highest bond strength, apply one primer coat of unfilled resin & curing agent in recommended mix ratio is to be applied on both concrete & steel surface. Allow it to touch dry stage. Then grouting the mix care should be taken to avoid any air pockets. Tamping with rods or vibrator is recommended, as a suitable measure. Since the curing of resin is an exothermic reaction, few precautions should be taken to avoid high heat build-up and consequent stress in the cured resin system.

1). For filling shallow spaces upto 50mm depth, entire job can be complete in one layer application without any problem, unless the ambient temp. is not more then 40o C

2). Filling deeper pockets, we recommend in layers, each layer not more then about 100mm at a time. This is particularly necessary at high summer temperatures exceeding 40o C The rate of curing is purely depending on ambient temperature. More then 50% of the strength are reached with 24 hours, 90% in 72 hours and full cure in 7 days at ambient temperature of 25-30 C.

° PHYSICAL PROPERTIES:

 Specific gravity  2.2
 Compressive Strength  (kg/cm2)  950-1200
 Flexural Strength  (kg/cm2)  450-550
 Tensile shear Strength  (kg/cm2)  100

Mortar formulation performs well even under dynamic loads. When exposed to sever pulsating loads, no failure took place even after 2,00,000 cycles.

°
EPOXY GROUTING SYSTEM

The most suitable grouting system consists of the following components:
EPOXY GROUT Specially formulated epoxy resin 100 PBW
EPOXY GROUT Very special curing agent 55 PBW
EPOXY GROUT Graded & varied filler components 400-500 PBW

NOTE: The amount & particle size of filler component to be use in the mixing should be decided depending on the consistency suitable for specific job.

°
METHOD OF APPLICATION:

SURFACE PREPARATION


To get good result, it is necessary that both the concrete & steel surface should be clean and free from any oil, grease. The foundation bolt/base plate should be prepared thoroughly wire-brushing or roughening with emery paper. Degreasing with a solvent like acetone, benzene or toluene is then recommended. Please see technical data sheet on surface standards for more information.

NOTE: The amount & particle size of filler component to be use in the mixing should be decided depending on the consistency suitable for specific job.

°
MIXING:

The resin, curing agent and filler components are weighed perfectly in the correct ratio. Then mix it manually or by mechanical mixer to obtain a uniform color mix of all the above components. It is recommended to let the mixed material stand free for few minutes to release entrapped air.

°
CLEANING OF EQUIPMENT:

Once the resin & curing agent sets hard, it is very difficult to remove. Before it sets, it should be scraped off from the tools, mixing pan etc. One can use solvent like toluene, xylene or acetone.

°
STORAGE & HANDLING:

The resin and curing agent should be stored on its original, closely tight container, away from direct sunlight, heat & humidity. This will give minimum one-year shelf life. Filler component also should be kept in closed bag, away from heat & water. Avoid direct contact with skin & eye. It is advisable to wash of resin & curing agent if comes in contact with skin/eye and consult a doctor.

Grouts, Epoxy grout, Grout sealer, Tile grout, Tile flooring grout, Bathroom tile grout, Mold tile grout, Marble tile grout, Stain tile grout India


CHEMIPROTECT ENGINEERS
Contact at Works :-
Plot No. 2114, Phase III, G.I.D.C. Estate, Vatva,
Ahmedabad-(India) - 382445.
Call Us :- Works +91-79-25891689
Fax :- +91-79-25830002
E-mail us :- info@acidproofindia.com

chemiprotect@dataone.in

chemiprotect@gmail.com